For more
than three decades, we've been building
benders with one single, overriding
priority: performance. Our assembly
personal and R&D teams are constantly
testing each model as it comes off the
assembly line to ensure that not a
single corner is cut. Each phase of
production is overseen and scrutinized
by an elite group of team leaders whose
only responsibility is to make sure
everything performs as well or better
than intended. It's true that we aren't
the only bender manufacturer out there,
but we are the only ones who are this
dedicated, this respected and quite
frankly, this good at what we do.
If you
find yourself bending a lot of pipe in
your shop, then you need an automatic
bender with a digital control panel and
digital die angle readings right up
front. Consider the digital BendPak
1302BA-302 exhaust pipe bender. We
equipped this already top-notch model
with an advanced mini-computer and
ergonomic control board. The data
control board manages all your bending
functions—both automatic and manual—and
stores up to 99 different bend depths.
For an added bit of sophistication,
we've also included a remote electric
foot switch, so you can control basic
bending operations even if you're
handling larger tubing 4' away.
You’re
currently looking at the BendPak 1302BA
with the included 302 Deluxe Tooling
Package. If you don't require the extra
tooling, consider the
1302BA-202 version of this product.
Quick-change bending dies
Who has time to waste? Not you.
Especially when you have a car in the
air and others lined up. Our competitors
tried for years to come up with an
effective way to swiftly switch out the
bending dies. But BendPak actually did
it. Our twist-lock tooling and
quick-change bending dies are so
effective that they are copied across
the entire industry. We choose to think
of imitation as the best form of
flattery, but you should make sure that
you get your innovative equipment from
the originator and not a knock-off.
180° bending capacity
You told us you needed a bender with an
extremely deep bending capability. Is a
U-shape deep enough? Thought so. Be sure
to ask for our 180° dies if you're
planning to bend more than 170°. You'll
get perfect deep bends on a 5" radius,
without pipe sticking or hang ups.
That's because we use an exclusive
relief cut design on our bending dies to
help maintain the pipe's uniformity
throughout the bend cycle and eliminate
excessive crimping or deformation.
3"
bending capacity
We built a convenient 3" bending
capacity into every BendPak bender. In
fact, our 3" bending dies perfectly
exemplify our commitment to quality.
Take a close look at the design. They
might look like ordinary bending dies,
but these heavy handfuls are anything
but. No other manufacturer uses our
exclusive step-cut process for the die
rails. Our dies feature better-contained
large-sized tubing and a more uniform
bend. Despite the title of “bender,"
this unit is actually capable of
expanding and flaring too! With a full
range of dies to choose from, your big
tubing jobs just got a whole lot
smaller.
Long-stroke bending cylinder
Because every BendPak bender is equipped
with an extended-top cylinder, you no
longer need to use pusher block
extensions when bending with
small-radius dies. Also, the 14"
top-cylinder can be retracted further,
providing additional clearance for
changing dies or removing bent tubing.
Digital control
Hard-core users will appreciate the
convenience of our digital control that
gives you digital die angle readings
right up front. An advanced programmable
mini-computer is safely enclosed within
the front upright of the bender to allow
you to effortlessly fabricate virtually
every original equipment exhaust system.
The program data control board manages
all bending functions, automatic or
manual, and stores up to 99 different
bend depths.
Clampless swager
All BendPak benders are equipped with
our exclusive clampless swager which
puts out an incredible force of over
30,000 lbs. for quick and precise end
forming. The clampless swager provides
rapid set-up time and a high degree of
accuracy for I.D. expansions, O.D.
expansions, slip-fits, flares,
ball-joints, reductions and manifold
flanges. All tooling is quick release.
Take a close look at the clamp assembly.
You won't see a cumbersome, antiquated
vise in our clamp assembly. What you
will find is American ingenuity at its
finest—the narrow hinged collars simply
drop into position and allow for flare
tubing ends as close as 3" from a bend.
Don't worry about troublesome slippage
either. The more pressure you put on the
clamps, the tighter they grip.
Internal segment expander
Our internal segment expander is just as
unique as our clampless swager and can
be used for I.D. expansions, O.D.
expansions, slip-fits, flares,
ball-joints and manifold flanges. The
buttress canister has a single position
setting for all I.D. expansions, but can
also be adjusted for special sizing
requirements. A single arbor is used for
all tubing sizes 1-1/2" - 3". Combined,
the clampless swager and internal
expander let you easily perform all
end-finishing operations with
unparalleled ease: reducing, internal
swaging, flares, flat flares,
ball-joints, male ball-joints, female
sockets, double-donut flares and more.
The 1302 models are equipped with a
double-ended cylinder for both the
clampless swager and segment expander. A
single control handle operates the
cylinder and is placed towards the
middle, so you can stand comfortably in
one location and operate both sides.
Electric foot switch
An independent remote foot switch allows
you to perform manual bending operations
while standing in front of the bending
head or up to 4' away. Having the
convenience of remote operation is an
added plus, especially when handling
larger tubing. Switches are
industrial-grade quality and covered for
your protection.
Industrial-grade hydraulic cylinders
Integrated into every BendPak bender are
commercial-grade hydraulic cylinders
that feature a single-piece,
pilot-fitted, machined-steel piston,
wrapped with specially designed,
pressure-loaded U-cup piston seals,
backups and wear bands to virtually
eliminate fluid bypass. The micro-smooth
chrome-rod is machined from high-yield,
ground and polished C-1045/50
micro-alloy steel and plated to a
minimum of .001" diametrically, to
ensure superior cylinder operation and
life. The superior-design high durometer,
mechanically-loaded rod seals make rod
leakage is a thing of the past while a
specially formulated abrasion-resistant
urethane rod wiper provides exclusion
protection. The welded cylinder body is
made from robust steel tubing produced
to exceed ASTM specifications. This
combination of superb base material and
superior processing ensures that the
cylinders remain straight, smooth and
last a very long time.
Durable powder coat finish
All BendPak benders feature a durable
powder-coat finish that gives the metal
a high-quality, extremely durable finish
which can withstand even the harshest
environmental or chemical conditions.
Unlike other companies that claim to
powder coat, we take pride in our
meticulous 10-step process. First, all
parts are visually inspected before
being sandblasted. Afterwards, the parts
are washed in our 5-stage phosphate
tanks that can accommodate parts up to
25' long. Once cleaned, they're
immediately dried to avoid rust
production, and then outgassed.
Outgassing pre-bakes the parts in a
curing oven, reducing the possibility of
blemishes that may be hiding in the
pores of the metal. If not properly
outgassed, imperfections in the metal
may bubble during the curing process and
most likely will cause chips in the
powder. After the parts are washed and
outgassed, any surfaces and / or
threaded holes that need to be masked or
plugged, are done so with
high-temperature masking tape and
silicone plugs. Next, the parts are
given a quick thinner wipe to remove any
light debris or fingerprints, before
being hung on an electrostatically
grounded conveyor line. The powder is
finally applied using an electrostatic
spray gun. The powder “sticks" to the
surface in a fashion similar to how dust
sticks to a television screen. Once the
parts are powder coated, the carts are
rolled into our curing oven and baked at
400° F for 45 minutes.
Optional step-by-step digital user guide
Our exhaustive BendData program features
over 10,000 bending applications. The
simple computer program system guides
you through every step of exhaust and
tailpipe fabrication. Coverage includes
domestic and light trucks as far back as
1965.