For
more than three decades, we've been
building benders with one single,
overriding priority: performance.
Our assembly personal and R&D teams
are constantly testing each model as
it comes off the assembly line to
ensure that not a single corner is
cut. Each phase of production is
overseen and scrutinized by an elite
group of team leaders whose only
responsibility is to make sure
everything performs as well or
better than intended. It's true that
we aren't the only bender
manufacturer out there, but we are
the only ones who are this
dedicated, this respected and quite
frankly, this good at what we do.
Consider the automatic BendPak
1302BAS-302 exhaust pipe bender with
side-loading sager. We equipped an
already top-notch model with an
automatic control board and located
it up front for your convenience.
Hit the green button for fully
automatic bending functions, blue
for initiating an automatic return
sequence and red for stop. It's that
simple. And for an added bit of
sophistication, we've also included
a remote electric foot switch, so
you can control basic bending
operations even if you're handling
larger tubing 4' away.
You're
currently looking at the BendPak
1302BAS with the included 302
Standard Tooling Package. If you
don't require the extra tooling,
consider the
1302BAS-202 version of this
product.
Quick-change bending dies
Who has time to waste? Not you.
Especially when you have a car in
the air and others lined up. Our
competitors tried for years to come
up with an effective way to swiftly
switch out the bending dies. But
BendPak actually did it. Our
twist-lock tooling and quick-change
bending dies are so effective that
they are copied across the entire
industry. We choose to think of
imitation as the best form of
flattery, but you should make sure
that you get your innovative
equipment from the originator and
not a knock-off.
180° bending capacity
You told us you needed a bender with
an extremely deep bending
capability. Is a U-shape deep
enough? Thought so. Be sure to ask
for our 180° dies if you're planning
to bend more than 170°. You'll get
perfect deep bends on a 5" radius,
without pipe sticking or hang ups.
That's because we use an exclusive
relief cut design on our bending
dies to help maintain the pipe's
uniformity throughout the bend cycle
and eliminate excessive crimping or
deformation.
3" bending capacity
We built a convenient 3" bending
capacity into every BendPak bender.
In fact, our 3" bending dies
perfectly exemplify our commitment
to quality. Take a close look at the
design. They might look like
ordinary bending dies, but these
heavy handfuls are anything but. No
other manufacturer uses our
exclusive step-cut process for the
die rails. Our dies feature
better-contained large-sized tubing
and a more uniform bend. Despite the
title of “bender," this unit is
actually capable of expanding and
flaring too! With a full range of
dies to choose from, your big tubing
jobs just got a whole lot smaller.
Long-stroke bending cylinder
Because every BendPak bender is
equipped with an extended-top
cylinder, you no longer need to use
pusher block extensions when bending
with small-radius dies. Also, the
14" top-cylinder can be retracted
further, providing additional
clearance for changing dies or
removing bent tubing.
BAS three-button control
An automatic control board, safely
enclosed within the front upright of
the bender, is located up front for
operator convenience. The green
button is used for full automatic
bending functions, the blue button
for initiating an automatic return
sequence and the red button for
automatic stop. The depth-of-bend
plate is equipped with an adjustable
slide pointer that can be preset to
stop at any desired bend depth.
Clampless swager
All BendPak benders are equipped
with our exclusive clampless swager
which puts out an incredible force
of over 30,000 lbs. for quick and
precise end forming. The clampless
swager provides rapid set-up time
and a high degree of accuracy for
I.D. expansions, O.D. expansions,
slip-fits, flares, ball-joints,
reductions and manifold flanges. All
tooling is quick release. Take a
close look at the clamp assembly.
You won't see a cumbersome,
antiquated vise in our clamp
assembly. What you will find is
American ingenuity at its finest—the
narrow hinged collars simply drop
into position and allow for flare
tubing ends as close as 3" from a
bend. Don't worry about troublesome
slippage either. The more pressure
you put on the clamps, the tighter
they grip.
Internal segment expander
Our internal segment expander is
just as unique as our clampless
swager and can be used for I.D.
expansions, O.D. expansions,
slip-fits, flares, ball-joints and
manifold flanges. The buttress
canister has a single position
setting for all I.D. expansions, but
can also be adjusted for special
sizing requirements. A single arbor
is used for all tubing sizes 1-1/2"
- 3". Combined, the clampless swager
and internal expander let you easily
perform all end-finishing operations
with unparalleled ease: reducing,
internal swaging, flares, flat
flares, ball-joints, male
ball-joints, female sockets,
double-donut flares and more. The
1302 models are equipped with a
double-ended cylinder for both the
clampless swager and segment
expander. A single control handle
operates the cylinder and is placed
towards the middle, so you can stand
comfortably in one location and
operate both sides.
Electric foot switch
An independent remote foot switch
allows you to perform manual bending
operations while standing in front
of the bending head or up to 4'
away. Having the convenience of
remote operation is an added plus,
especially when handling larger
tubing. Switches are
industrial-grade quality and covered
for your protection.
Industrial-grade hydraulic
cylinders
Integrated into every BendPak bender
are commercial-grade hydraulic
cylinders that feature a
single-piece, pilot-fitted,
machined-steel piston, wrapped with
specially designed, pressure-loaded
U-cup piston seals, backups and wear
bands to virtually eliminate fluid
bypass. The micro-smooth chrome-rod
is machined from high-yield, ground
and polished C-1045/50 micro-alloy
steel and plated to a minimum of
.001" diametrically, to ensure
superior cylinder operation and
life. The superior-design high
durometer, mechanically-loaded rod
seals make rod leakage is a thing of
the past while a specially
formulated abrasion-resistant
urethane rod wiper provides
exclusion protection. The welded
cylinder body is made from robust
steel tubing produced to exceed ASTM
specifications. This combination of
superb base material and superior
processing ensures that the
cylinders remain straight, smooth
and last a very long time.
Durable powder coat finish
All BendPak benders feature a
durable powder-coat finish that
gives the metal a high-quality,
extremely durable finish which can
withstand even the harshest
environmental or chemical
conditions. Unlike other companies
that claim to powder coat, we take
pride in our meticulous 10-step
process. First, all parts are
visually inspected before being
sandblasted. Afterwards, the parts
are washed in our 5-stage phosphate
tanks that can accommodate parts up
to 25' long. Once cleaned, they're
immediately dried to avoid rust
production, and then outgassed.
Outgassing pre-bakes the parts in a
curing oven, reducing the
possibility of blemishes that may be
hiding in the pores of the metal. If
not properly outgassed,
imperfections in the metal may
bubble during the curing process and
most likely will cause chips in the
powder. After the parts are washed
and outgassed, any surfaces and / or
threaded holes that need to be
masked or plugged, are done so with
high-temperature masking tape and
silicone plugs. Next, the parts are
given a quick thinner wipe to remove
any light debris or fingerprints,
before being hung on an
electrostatically grounded conveyor
line. The powder is finally applied
using an electrostatic spray gun.
The powder “sticks" to the surface
in a fashion similar to how dust
sticks to a television screen. Once
the parts are powder coated, the
carts are rolled into our curing
oven and baked at 400° F for 45
minutes.
Optional step-by-step
digital user guide
Our exhaustive BendData program
features over 10,000 bending
applications. The simple computer
program system guides you through
every step of exhaust and tailpipe
fabrication. Coverage includes
domestic and light trucks as far
back as 1965.